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Product Details:
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| Product Name: | Twisted Pair Wire Harness With Tab Connector | Wire Color: | Red + Black Twisted Pair |
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| Connector: | 2P Plastic Housing Connector (custom Connector Available) | Terminal End: | Metal Nickel Tab |
| Soldering Process: | Full Tin Soldering, Heat Shrink Insulation Protection | Core Advantage: | Low EMI, Anti-interference Signal Transmission |
| Application: | Battery Pack, BMS Sensing, Industrial Sensor, Electronic Module | Custom Options: | Wire Gauge, Cable Length, Tab Size, Connector Model, Wire Material |
| Connector Pitch: | 1.25mm |
Custom Molex 51021 2Pin Connector Cable | UL1571 28AWG Twisted Wire Harness for Lithium Battery BMS | China Manufacturing Factory
Unitech Company Introduction:
Unitech provide full‑range service including wholesale, custom design & prototyping, and large‑volume bulk order production. We offer flexible trade terms including FOB to simplify your import logistics. Our factory owns stable monthly supply output to fulfill steady demands, and we welcome long‑term annual contract cooperation for global distributors, system integrators and equipment manufacturers. Strict in‑house quality control ensures every wire harness and cable assembly meets international standards for industrial, energy storage and electronics applications.
Please contact us if you need any help on wire harness, all can be made as your requirement.
Please contact us for price by email:Olinda@unitechelectronic.com,we will reply in 8 hrs.
Product Specification:
Our custom twisted pair wire harness with tab connector is engineered for low EMI signal transmission in battery modules, industrial sensors and electronic control systems. The red & black twisted wire design effectively reduces electromagnetic interference, delivering stable signal performance in high-noise operating environments. Each cable assembly is pre-terminated, fully soldered and 100% inspected before shipment. We support fully customized specifications including wire gauge, cable length, connector type and tab size to match your project requirements.
| Product Name | Custom Twisted Pair Wire Harness with Tab Connector | Pre-Terminated Cable Assembly |
| Product Type | Battery cable ends, Battery wire connector, Cable harness assembly |
| Wire | UL1571 28AWG wire or can be customized |
| Nickel Tabs | 0.15mm thickness 4*8mm (custimized acceptable) |
| Wire Length | Customized |
| Wire Color | Red and Black |
| Wire Material | High quality Copper |
| Application | Lithium battery pack temperature detection, BMS overheat protection, energy storage module, portable power station, e-bike battery, power tool battery, industrial equipment temperature monitoring |
| Testing | Continuity test, pull force test, solder joint visual inspection |
| Sample | Free |
| MOQ | Most product not have MOQ , Small order can be accepted |
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Key Features of the Wire Harness:
Red and black wires are tightly twisted, effectively suppress electromagnetic noise. It ensures accurate and stable temperature signal transmission even in complex battery working environment.
Flat metal patch provides fast heat transfer, responds quickly to temperature variation. It can be closely fitted on battery surface for precise temperature monitoring.
White locking plastic connector features easy assembly and maintenance. Snap lock prevents loose contact caused by vibration.
Solid Soldering Connection The joint between wire and metal patch is soldered firmly, strong pull resistance, not easy to break during long-term vibration.
Support custom wire length, patch dimension and NTC resistance value (10K, 100K etc). Meet different lithium battery pack design requirements.
Ideal for LiFePO4 / NCM lithium battery packs, portable power stations, e-bike batteries, energy storage systems, power tool battery temperature monitoring.
FAQ
Q1: What is the main benefit of twisted pair wire harness?
A1: The twisted structure reduces electromagnetic interference (EMI). It keeps signal stable when working near power cables or high-current battery modules, widely used for BMS signal collection.
Q2: Can I customize the length and tab size of this wiring harness?
A2: Yes. We fully support custom length, wire gauge, nickel tab dimensions and connector types. Send us your drawing or specification for quotation.
Q3: How do you inspect solder joints to avoid virtual soldering?
A3: We use 3-layer QC: visual inspection after stripping heat shrink tube, low resistance test and pull force test. Defects such as poor wetting and cold solder joints will be rejected.
Q4: What applications are these tab wire harness suitable for?
A4: Mainly for battery pack BMS sampling lines, temperature sensors, industrial electronic modules and low-voltage signal collection systems.
Q5: What is your minimum order quantity?
A5: Flexible MOQ for prototype and mass production. Small sample orders are welcome for project validation.
CTA
Looking for reliable Molex 51021 2Pin NTC thermistor twisted wire harness for lithium battery temperature monitoring? We customize cable length, NTC B-value, wire gauge and connector options. Request your free quotation & sample today.
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Contact Person: Mrs. Olinda
Tel: +86 181 2856 1764
Fax: 86-0755-23449332