Large Batch Custom Wiring Harness | SV1.25-4 Fork to 4.8mm Quick Disconnect Terminal Wire Harness for Electrical Cabinet | China OEM Manufacturer
Unitech Company Introduction:
We are a trusted custom wire harness manufacturer specializing in engineered cable assemblies for diverse industries including automotive, medical, aerospace and telecommunications. Our custom harnesses consolidate messy multi-wire systems to boost reliability and simplify assembly for your equipment. Every cable assembly is built to strict industry standards to fit your custom design and production goals.
Please contact us if you need any help on wire harness, all can be made as your requirement.
Please contact us for price by email:Olinda@unitechelectronic.com,we will reply in 8 hrs.
Product Specification:
Our SV1.25-4 to 4.8mm quick disconnect terminal wire harness is a custom transition cable, one end with SV1.25-4 pre-insulated U-type fork terminal, the other end 4.8mm female spade connector with transparent insulation sleeve. Made of flexible tin-plated stranded copper wire, this transition wiring harness features stable conductivity, easy installation and reliable connection. It is widely used for low-voltage control conversion wiring, and we support custom wire length, wire gauge and color for bulk orders.
| Name |
SV1.25-4 Fork Terminal to 4.8mm Female Spade Terminal Wire Harness |
| Terminal A |
SV1.25-4 Pre-insulated U Fork Terminal (opening 4mm) |
| Terminal B |
4.8mm Female Quick Disconnect Spade Terminal with transparent sheath |
| Applicable Wire Area |
0.5–1.5 mm² (AWG 22–16) |
| Conductor Material |
Tin-plated pure copper stranded wire |
| Cable Color |
Brown, Black, Red, Yellow, Green, Green-Yellow |
| Crimp Process |
Automatic machine crimping |
| Application Range |
- Electrical control cabinet internal conversion wiring
- PLC, relay, contactor terminal transition connection
- Automation equipment low-voltage circuit wiring
- Battery pack, charger and power module wiring
- Household appliances, kitchen equipment and power distribution assembly
- Instrumentation, testing equipment internal wiring
- Electric toys, small power equipment wiring modification
- Energy storage module, UPS power conversion wiring
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| Supply Mode |
Sample, small batch, bulk OEM |
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| Quality Control |
1. 100% breakover test
2. 100% crimp inspection
3. 100% size inspection
4. 100% visual inspection
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| Samples |
1.Samples confirmed first before mass production
2.Samples for free
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| MOQ |
Small Order Can Be Accepted |
| Package |
Inner:plastic bag outer:standard export cartons or custom package |
Wire Harness and Cable Features:
- Dual Different Terminals Design
One end with insulated U fork spade lug, the other end with female quick disconnect terminal, realize fast conversion connection.
- Stable Pre-crimped Connection
Precise crimping process, tight joint, low contact resistance, reliable electrical conductivity.
- Clear Insulation Protection
Red insulated boot for spade terminal, transparent sheath for quick disconnect, prevent short circuit.
Conductor Soft stranded copper wire core, good bending performance, suitable for narrow space wiring.
- Fully Customizable Service
Support custom wire gauge, cable length, wire color and terminal specification for bulk projects.
We can produce series of wire cable OEM ODM project:
1.Automotive,Motocycle,Bus,Bike,Truck wire cable assembly
2.Electrical cable and wire harness
3.Audio,Video,Radio cable and iso wire harness
4.Industrial wire cable harness
5.Home appliance wire harness
6.Fuse wire ,game machine wire harness
7.Power,LVDs,Flat RCA,USB cable harness
8.Control and panel wiring cable assemblies
9.Medical equipment cable and harness
10.Airplane models wire harness
Customization Capability
Our custom wire harness and cable assembly customization covers electrical and mechanical parameters for industrial equipment integration. We adjust tinned copper conductors to meet your target current ratings, and select insulation materials to withstand harsh working environments. You may specify connector combinations, strain relief designs, shielding structures and cable tolerances to fit your enclosure layout. We also provide optional processing such as overmolding, lacing and serialized marking. All custom wire harness designs go through design review before production, supporting small pilot runs and scalable mass production for OEM projects.
Important Notes:
1. Please confirm the connector model, pin sequence and wire gauge before installation to avoid wrong connection, short circuit or equipment damage.
2. Avoid using the wire harness in over-current, over-voltage or high-temperature exceeding the rated working range, to prevent wire heating and safety risks.
3. Keep the connector away from water, dust, oil and corrosive environments to ensure long-term stable conductivity and avoid poor contact.
4. Do not bend or squeeze the wire sharply for a long time; reasonable wiring protection can extend the service life of the harness.
5. For drone and flight model applications, check the locking buckle condition before flight to ensure firm connection and prevent mid-air disconnection.
FAQ
Q1: What is SV1.25-4 to 4.8 terminal wire?
A: It is a transition harness. One side is SV1.25-4 U fork terminal for screw fixing, the other is 4.8mm female spade quick connector for plug-and-play connection.
Q2: Can I customize the cable length?
A: Yes, we support custom length, wire gauge and color according to your drawing or samples.
Q3: What is the max current this wire harness can carry?
A: SV1.25-4 terminal supports max 19A, suitable for low voltage control circuits.
Q4: Do you accept small sample orders?
A: Yes, samples are available, we support small batch and large volume OEM customization.
Contact us to get quotation for SV1.25-4 fork to 4.8mm quick disconnect terminal wire harness. Send your required length and specs for custom wiring solutions.
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