Custom PH2.0 Nickel Tab Wire Harness with Round & Rectangular Tabs for 18650 Lithium Battery Pack

Custom PH2.0 Nickel Tab Lead Wire, Twisted Or Straight Red Black Cable for 18650 Lithium Battery Spot Welding, China Manufacturing Factory
 
 
 

Custom Wire Harness Manufacturer
 
Unitech is one of custom wire harness manufacturer and supplier in China. We can provide professional service and better price for you. If you interested in custom wire harness, please contact with us. We follow the quality of rest assured that the price of conscience, dedicated service.
 
If you need any help on wire harness, all can be made as your requirement.
Please contact us for price by email:Olinda@unitechelectronic.com,we will reply in 8 hrs.
 

Wire Harness Attributes
 
Custom nickel tab cable assembly for 18650 lithium battery pack and BMS sampling. Twisted pair wire with PVC or silicone insulation. Customizable wire gauge, cable length, nickel tab size and connector types. Nickel-plated steel tabs for spot welding. RoHS compliant, full electrical testing available.
 
 

Key Benefits of the Wire Harness
 

• Connector End: White JST XH 2.54mm 2-pin male connector, widely used for quick plug-and-play connection with BMS protection boards.

• Wire: Twisted red & black paired wires. The twisted construction reduces electromagnetic interference. Wire AWG can be customized.

• Welding Terminal: Nickel-plated steel tabs. These nickel tabs are designed for direct spot welding onto 18650 lithium cell surfaces to build electrical connections inside battery packs.

• Reinforcement: Heat shrink tubing covers the joint between wire and nickel tab, offering insulation and strain relief to prevent solder joint breakage and short circuits.

 
 
Customization Capability
 
As a custom wire harness manufacturer, we deliver fully tailored cable assembly solutions to match your system design requirements. We customize conductor gauge, wire material and insulation type, including PVC and silicone options to accommodate different operating temperatures. Our engineering team supports custom connector pairing, pin assignments, cable length, wire color and shielding configurations for EMI control. Additional value-added services include heat-shrink reinforcement, wire bundling, laser marking and custom labeling. Whether you require prototype samples or high-volume OEM production, our custom wire harness and cable assembly can be built to your exact BOM and dimensional specifications.
 

 
FAQ
 
 

1. Q: What custom options are available for this nickel tab wire harness?

A: We offer full customization for this custom wire harness and cable assembly, including nickel tab thickness, tab shape, tab width, wire AWG, cable length and connector types. All specifications can be adjusted to fit your battery module design, enclosure layout and production standards.

2.Q: Can you maintain consistent dimensional and welding precision for bulk cable assembly orders?

A: Yes. All nickel tab wire harnesses are produced with automated cutting and fixed-process welding. We control precise tab flatness, wire length tolerance and joint stability, ensuring zero assembly deviation for batch battery pack integration.

3. Q: Does this twisted wire cable assembly improve signal stability for battery sampling?

A: Absolutely. The twisted pair wire structure minimizes EMI interference during real-time voltage sampling. This industrial-grade wire harness maintains stable signal output, avoiding data fluctuation in multi-cell battery pack systems.

4.Q: Are your nickel tab wire harnesses compliant with industrial standards?

A: All custom cable assembly materials are RoHS compliant. Every harness undergoes continuity testing, insulation inspection and joint strength testing before shipment. Batch quality reports are available for OEM factory audits and project certification.

Share your tab shape, wire length and AWG specs. We produce custom nickel tab harnesses for lithium battery packs. Send inquiry for wholesale price.