Custom Molex 2510-2P Wire Harness | 24AWG Cable Assembly with 4*8mm Spot Weld Nickel Tab for LiFePO4 Battery BMS | Wholesale Supplier
Unitech Company Introduction:
Unitech provide full‑range service including wholesale, custom design & prototyping, and large‑volume bulk order production. We offer flexible trade terms including FOB to simplify your import logistics. Our factory owns stable monthly supply output to fulfill steady demands, and we welcome long‑term annual contract cooperation for global distributors, system integrators and equipment manufacturers. Strict in‑house quality control ensures every wire harness and cable assembly meets international standards for industrial, energy storage and electronics applications.
Please contact us if you need any help on wire harness, all can be made as your requirement.
Please contact us for price by email:Olinda@unitechelectronic.com,we will reply in 8 hrs.
Wire Harness Specification:
| Name |
OEM Molex 2510 2P Wire Harness with Nickel Tab
|
|
|
|
|
|
24AWG, rated 300V, certification E214500 WL CSA AWM 1 A FT1, temperature resistance up to 80℃
|
|
|
Black wire:190mm, Red wire:140mm (length includes terminal and nickel tab) or can be customzied
|
|
Tail Terminal
|
Crimped nickel tab with dimension 4*8mm
|
|
|
Heat shrink protection at the joint of nickel tab and wire
|
|
|
Real-time cell voltage sampling for BMS protection board |
|
Manufacturing Process
|
The connector is pre-crimped with strict inspection
The finished harness has reliable electrical connection and is ready for assembly
|
|
|
|
| Material |
All materials are compliant with Rohs |
| Engineering Service |
OEM and ODM service ,2D drawing |
| Applications |
Mainly used for lithium iron phosphate battery and lithium-ion battery packs, such as energy storage power supply, e-bike, AGV robot and power tool battery modules, to transmit voltage sampling signal to BMS |
| Sample |
Free |
| MOQ |
Most product not have MOQ , Small order can be accepted |
Core Advantages:
- 1. Certified Wire Material
The 24AWG wire passes CSA & AWM certification, FT1 flame retardant, withstand 80℃ working temperature and 300V rated voltage, safe for battery internal environment.
- 2. Custom Unequal Length Design
Black wire 190mm, red wire140mm. Different lengths match battery pack inner layout, avoid wire tension and messy wiring during assembly.
- 3. Stable Spot Welding Nickel Tab
4×8mm nickel tab crimped at wire end, good conductivity and spot welding performance, can be welded firmly on battery electrode.
- 4. Heat Shrink Insulation Protection
The connection between nickel tab and wire is covered by heat shrink tube, isolates exposed metal, prevents short circuit and oxidation.
- 5. Reliable Molex Connector
Molex 2510-2P connector provides stable plug connection, low contact resistance for accurate signal transmission.
- 6. Strict Production & Testing
Each harness undergoes continuity and pull force test to guarantee crimp quality, suitable for mass battery pack production.
Unitech’s Core Customization Capabilities Include:
Cable Harnesses & Assemblies | Custom Cable Assemblies | Cable Harness Manufacturers | Cable Assemblies | Electrical Harnesses | Cable Assembly Design | Cable Assembly Manufacture | Cable Harness Assembly | Custom Wiring Solutions | Custom wiring solutions manufacturers | Electrical Harness | Cables For Battery | Wires And Connectors | Wiring Harness Manufacturers | Custom Cable | Electrical Harness Manufacturers | Cable Harness Supplier | Cable Connectors
Product family Tree and Custom Wiring Solutions Range:
We have full series harness cable assembly product for your choice, the connectors are cover brand JST Molex JAE HRS TE Detch or its' equivalent, we can produce:
Custom UL Electronic Wire Harness | Industrial Wire Harness | New Energy Wire Harness | Communication Wire Harness | Consumer Electronics Wire Harness | Medical Wire Harness | Aerospace Wire Harness | Household Appliances Wire Harness | Battery Pack Wire Harness
Important Notes:
1. Please confirm the connector model, pin sequence and wire gauge before installation to avoid wrong connection, short circuit or equipment damage.
2. Avoid using the wire harness in over-current, over-voltage or high-temperature exceeding the rated working range, to prevent wire heating and safety risks.
3. Keep the connector away from water, dust, oil and corrosive environments to ensure long-term stable conductivity and avoid poor contact.
4. Do not bend or squeeze the wire sharply for a long time; reasonable wiring protection can extend the service life of the harness.
5. For drone and flight model applications, check the locking buckle condition before flight to ensure firm connection and prevent mid-air disconnection.
Send us your drawing or specifications for a custom quote. We provide fast samples and stable mass production for your Molex 2510 nickel tab harness projects. Contact our engineering team today.
Your message must be between 20-3,000 characters!
