Custom Electric Vehicle Battery Harness | 75A Anderson-Style 1-to-2 Power Splitter Cable Harness for Multiple Devices | China OEM Manufacturer
Custom Wire Harness Manufacturer
As an experienced custom wire harness manufacturer, we develop bespoke cable assemblies for aerospace, automotive, medical, telecommunications and commercial markets. Our custom wire harnesses integrate multiple wires into one organized assembly, reducing installation complexity and improving system stability. From prototype validation to high-volume manufacturing, we adapt our production to your custom project needs.
Please contact us if you need any help on wire harness, all can be made as your requirement.
Please contact us for price by email:Olinda@unitechelectronic.com,we will reply in 8 hrs.
Wire Harness Specification
Our Anderson 50A Y splitter and panel socket adapter harness is a heavy-duty high-current power cable built for battery distribution. It uses durable braided wire and grey Anderson 50A connectors, paired with different panel mount power sockets. We support custom wire gauge, length and connector combinations for bulk distributors and system integrators.
| Product Name |
Anderson Y Splitter Cable Harness | 1 to 2 High Current DC Power Distribution Harness for AGV & Energy Storage |
| Connector Type |
Anderson SB Series (SB30 / SB50 optional, genderless) |
| Wiring Structure |
Y-branch design |
| Rated Voltage |
600V DC |
| Rated Current |
75A Max |
|
Wire Gauge
|
AWG6 / AWG8 / AWG10 / AWG12 (Customizable)
|
| Contact Material |
Copper alloy, silver plated, low contact resistance |
| Strain Relief |
Heat shrink tube / Braided sleeve reinforcement at Y junction |
| Testing |
100% continuity & voltage drop test before shipment |
| Feature |
The panel-mount version can be directly installed into equipment enclosures. The protective cap prevents terminal oxidation and dust buildup when the port is idle |
| Application |
Lithium battery pack, E-bike, AGV robot, electric forklift, industrial cleaner, portable power station, solar storage system |
| Place of Origin |
Guangdong, China |
Key Features of the Wire Harness:
- 1.Interface Specifications
1-to-2 Splitter Design: 1 input port splits into 2 output ports for a "one-in, two-out" power distribution. No extra wiring or soldering is required to quickly enable parallel power for multiple devices.
Panel-Mount Option: One input end features a flange panel-mount design with mounting holes, allowing it to be securely locked into equipment enclosures for a clean, embedded installation. It comes with a waterproof, dustproof protective cap to shield terminals from contamination when not in use.
- 2. Cable & Protection Construction
Heavy-Duty Protected Cable: The entire harness is wrapped in a black braided mesh sleeve, which provides superior abrasion resistance, flexibility, and heat dissipation compared to standard PVC jackets. It is ideal for harsh environments like automotive and outdoor use, significantly extending service life.
High-Performance Conductor: Inside are red/black color-coded high-purity copper power wires, with a gauge perfectly matched for 75A high-current transmission. This ensures stable power delivery with minimal voltage drop and heat buildup.
Reinforced Construction: The junction between the cable and connectors is reinforced with heat-shrink tubing for excellent resistance to pulling force and flex fatigue, preventing wire breakage from long-term use.
FAQ
Q1: Can we customize the wire gauge and cable length?
A: Yes. We support fully custom harness. Please send your drawing or detailed specs for quotation. Samples can be provided for testing.
Q2: What is the rated current for Anderson SB connectors?
A: SB30 rated 30A continuous; SB50 rated 50A continuous. The actual maximum current also depends on wire gauge and cable length.
Q3: Do you accept small batch orders?
A: We accept both prototype sample orders and mass production OEM orders. MOQ depends on customization requirements.
Q4: What test do you perform on each harness before delivery?
A: 100% continuity test, voltage drop inspection and visual appearance check for every finished cable.
Unitech’s Core Customization Capabilities Include:
Cable Harnesses & Assemblies | Custom Cable Assemblies | Cable Harness Manufacturers | Cable Assemblies | Electrical Harnesses | Cable Assembly Design | Cable Assembly Manufacture | Cable Harness Assembly | Custom Wiring Solutions | Custom wiring solutions manufacturers | Electrical Harness | Cables For Battery | Wires And Connectors | Wiring Harness Manufacturers | Custom Cable | Electrical Harness Manufacturers | Cable Harness Supplier | Cable Connectors
Product Family Tree and Custom Wiring Solutions Range:
We have full series harness cable assembly product for your choice, the connectors are cover brand JST Molex JAE HRS TE Detch or its' equivalent, we can produce:
Custom UL Electronic Wire Harness | Industrial Wire Harness | New Energy Wire Harness | Communication Wire Harness | Consumer Electronics Wire Harness | Medical Wire Harness | Aerospace Wire Harness | Household Appliances Wire Harness | Battery Pack Wire Harness
Important Notes:
1. Please confirm the connector model, pin sequence and wire gauge before installation to avoid wrong connection, short circuit or equipment damage.
2. Avoid using the wire harness in over-current, over-voltage or high-temperature exceeding the rated working range, to prevent wire heating and safety risks.
3. Keep the connector away from water, dust, oil and corrosive environments to ensure long-term stable conductivity and avoid poor contact.
4. Do not bend or squeeze the wire sharply for a long time; reasonable wiring protection can extend the service life of the harness.
5. For drone and flight model applications, check the locking buckle condition before flight to ensure firm connection and prevent mid-air disconnection.
Contact our sales team for wholesale pricing, samples and custom Anderson 50A splitter harness solutions.
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